Archive for the ‘Pneumatics’ Category

Fluid Power – Stainless Steel Pneumatic Actuator

Fluid Power – Stainless Steel Pneumatic Actuator

 

Series SSPA-10 (Stainless Steel Pneumatic Actuator Body Design)

The stainless steel pneumatic actuator series is a great solution for you heavy duty automation needs.  With a durable stainless steel body and manufactured to NAMUR standards and the option to add a solenoid valve, this actuator will continue to preform under time and pressure.  Each pneumatic actuator comes with a complete spring pack (which contains 6 springs per pack).  The benefits of using a stainless steel actuator is a corrosion resistance surface – resistance to most corrosive materials.  There is no lubrication needed for this series of actuators with a very simple maintenance and configuration cycle.

DOUBLE ACTING OR SPRING RETURN STAINLESS STEEL ACTUATOR CONFIGURATION

DOUBLE ACTING ACTUATOR SIZING

  1. Establish the valve manufacturer’s breakaway or seating/unseating torque, then add 20% as a safety factor.
  2. Determine available air pressure to the actuator (e.g. 60 P.S.I.).
  3. Refer to the chart, find the 60 P.S.I. column and scan down until a torque value greater than the valve torque is found (e.g. 141 in. lbs.).  Valtorc double acting actuator has no torque drop through the full 90º stroke.

SPRING RETURN ACTUATOR SIZING

  1. Establish the valve manufacturer’s seating torque (closing) and breakaway torque (opening). Add a 20% safety factor.
  2. Refer to the spring torque column and select the SPRING END TORQUE that equals or exceeds the required valve torque.
  3. Determine the available air line pressure to the actuator (e.g. 80 P.S.I.). Refer to the 80 P.S.I. column and scan down to where it intersects with the spring. In this case, the end spring torque is 112 in. lbs,. which exceeds the required 96 in. lbs. required.

HIGH QUALITY STAINLESS STEEL ACTUATOR BODY

  • Available for valves sizes 1/4″ up to 36″
  • Available in spring return or double acting configurations
  • High quality and strength stainless steel, corrosion-proof body
  • ISO (ISO 5211) and NAMUR mounting standards
  • Preloaded spring cartridges – easily convert from double acting into a spring return actuator (please review our IOM for directions)
  • Stainless steel body is perfect for pulp and paper, marine and other corrosion prone industries
  • Replaceable bearings, top and bottom TFE pinion bearings ensure low friction and stability
  • Temperature ratings up to 400F
  • Comparable with most solenoid valves on the market (ours are tested and certified to work!)
  • One piece stainless steel alloy shaft
  • High torque applications with extreme environments

Data Sheet

To request the Data Sheet CLICK HERE

ABOUT VALTORC INTERNATIONAL

PROVIDING QUALITY PRODUCTS & ATTENTION TO CUSTOMER NEEDS SINCE 1980
Valtorc International Manufacturing Plant

Valtorc International is a major supplier in the industrial control and valve market worldwide. We have a broad product line of standard control devices to meet demanding customer requirements. Our products in this diverse market provide another example of our customer-driven, problem solving capabilities.

Our professional staff is ready to help customers with products that work best for their unique applications and quick shipment of products. Following up at any time and guaranteed applications are inherent in our legendary customer service.

Experienced sales personnel, service engineers and trained service staff are ready to troubleshoot your application in person and facilitate repairs on site.

Valtorc International Fleet Trucks
As leaders in product design and innovation, we have implemented a Quick Ship service that, depending upon product, will guarantee shipment as quick as 24 hours. It is one more way we can save each customer time and money.

Valtorc is a USA manufacturer of ball valves, control valves, butterfly valves, v-port ball valves, v-notch ball valves and known for our untouchable valve automation process.  With over 30 years experience you can trust your valve needs will be satisfied in a professional and respectable way.  In addition to valves, Valtorc International also produces and services fittings, actuators, positioners, flow controllers, fire hydrants, and poultry products.

We have the products and service that deliver value to the industrial markets we serve,

Contact Us

Valtorc International
PO Box 1928
Kennesaw, GA 30156

Phone:  770-423-7100
Fax: 770-499-7483
1-866-825-8672

sales@valtorc.com

Fluid Power – Lightweight, Corrosion Resistant , Food Grade Composite Cylinders

Fluid Power – A Lightweight, Corrosion Resistant Solution from Compact®

 

A Lightweight, Corrosion Resistant Solution from Compact®   The Compact® Composite Cylinder is your complete solution for medical and food grade applications or where lightweight, washdown and corrosion resistance is required.

Overview
The Compact® Composite Cylinder is your complete
solution for medical and food grade applications or where
lightweight, washdown and corrosion resistance is required.

With a wide range of both imperial and metric sizes to
choose from we can offer a completely configurable and
repairable product to meet your motion control needs.

Specifications

  • Inch series – 1/2”, 3/4″, 1-1/8”, 1-3/8”, 1-5/8” and 2” bore, round and square body styles
  • with strokes lengths up to 4”.
  • Metric series – 8mm, 12mm, 20mm, 25mm and 40mm bore, rectangle style body with strokes up to 100mm
  • Magnetic pistons available
  • Standard, Half-Husky and Full Husky duty types available
  • Same envelope dimensions and mounting as the standard Inch and Metric series
  • Operating pressure

                          125 psi for 1/2″, 8mm and 12mm bores
                          150 psi for 3/4”– 2” and 20mm – 40mm bores

  • Dow 33 lubricant
  • Standard mounting options as Inch and Metric Series Cylinders
  • Custom options available
  • Fully repairable
  • FDA approved

Materials of Construction

  • 316 Stainless steel piston rods
  • Ethylene Propylene seals
  • Hydex 4101 white body material

Data Sheet

To request the Data Sheet CLICK HERE

About Compact Automation
As part of ITT’s vast family of engineering solution companies, Compact Automation thrives in a focus towards cylinders and actuators, used in industrial automation. While we design and offer our own products, we pride ourselves in our ability to work with the customer to achieve their personal or unique custom application solutions.

ITT is a diversified leading manufacturer of highly engineered critical components and customized technology solutions for growing industrial end-markets in energy infrastructure, electronics, aerospace and transportation. Building on its heritage of innovation, ITT partners with its customers to deliver enduring solutions to the key industries that underpin our modern way of life. Founded in 1920, ITT is headquartered in White Plains, N.Y., with employees in more than 30 countries and sales in a total of approximately 125 countries.
The company generated 2016 revenues of $2.4 billion.

For more information, visit www.itt.com

Contact Us
Compact Automation Products
105 Commerce Way
Westminster, South Carolina 29693
USA
Phone: 864-647-9521
Fax: 864-647-9574

 

Fluid Power – Ceramic Air Motors Put A New Spin On MRI Imaging!

When surgeons need to see inside a patient during a surgery, they often have to send the patient outside the operating room because the metal in a MRI system can interfere with critical equipment needed for surgery. Tasked with this challenge, the designers at Deprag Schulz GmbH & Co., Amberg, Germany, custom-designed an air motor to power the shield in open MRI machines. The result: a modular design that uses only ceramics and plastics, runs on oil-free compressed air, and is almost noiseless.
Photo courtesy of Doral Medical Imaging,
Open-MRI machines, like the one pictured, can use customized, metal-free air motors to allow them to be used in operating rooms without disrupting critical surgical equipment.


Using an MRI (magnetic resonance imaging) machine in an operating room would be ideal for clinical monitoring of minimally invasive procedures (keyhole surgery), during tumor operations on the brain or liver, and procedures involving the heart. However, ferrous metal in traditional motors that drive the MRI’s rotating shield causes interference fields in the operating room. The patient, therefore, has to be moved to an adjacent room accompanied by an anesthetist in the middle of an operation to be examined using operative magnetic resonance imaging. Such brain tumor examination procedures have been successfully carried out at the Neuro-surgical University Clinic in Heidelberg, Germany, for 13 years.

In an effort to reduce the need to move patients, research has been conducted to provide an accompanying MRI exam inside operating rooms. Instead of the usual MRI tunnel system, new open MRI exam systems enable doctors to access the target area of the patient during image scanning. The need then, was to develop a rotating MRI-imaging shield driven by a completely metal free-system, including the motor.

Going metal-free

A custom designed air motor from Deprag uses ceramic and engineered plastics instead of metal, thereby preventing it from producing stray electromagnetic fields.


Because they must contain metals to generate magnetic fields to convert electrical power into mechanical rotational power, any electric motor was ruled out. Therefore, an air motor became the most likely solution. The challenge to develop a completely non-metal air vane motor was presented to the Development Department at Deprag Schulz GmbH & Co., Amberg, Germany. Gerd Zinn , the head of Serial Machine Development remembers: “This motor was needed for diagnostics in an MRI system where the use of metal would cause interference with the operating system. Therefore, it was not a suitable material for the application.”

Product Manager Dagmar Hierl added, “Our ferrite-free air motors were designed and developed especially for such an application. These Deprag air motors can play an important role in the development of medical equipment.” This motor is suitable for other applications where the use of metal is out of the question.

Modular designs make for easy customization

Deprag specializes in air motors. Hierl said that 85 % of all the company’s projects are special solutions. “We individually adapt the air motors from our catalog to fit our clients’ specific requests. We are able to develop cost-effective special motors because of our modular system,” Hierl said. “The spectrum ranges from single air motors to fully automatic production systems. Creativity and customer focus are therefore very important to us.”

The team set to work, drawing on their knowledge from decades of developmental projects involving air motors. The result: an air motor made of ceramic and synthetic materials that does not contain a single piece of metal.

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The prototype of the ceramic motor has a diameter of 40 mm and is only 78 mm long. Operating from compressed air at 2 bar, the motor transmits 150 W of power at a speed of 14,000 rpm. At its idle speed of 9000 rpm, it achieves 36 W power.

Because the entire motor system had to be metal-free, the pneumatic hose end fittings are also made of an engineered plastic. Three ports on the motor produce clockwise rotation, counter-clockwise rotation, and exhaust. In addition, valve circuitry is designed based on needs. For example, if one directional hookup is used (either CW or CCW only), a 2-position, 3-port valve is used. If bidirectional rotation is needed, a 3-position, 4-port valve will be used.

Zinn says the motor runs on oil-free compressed air. And although the research team did not require it, Deprag designers worked to reduce noise as well. To reduce noise from the motor assembly, a hose system was designed consisting of a combined inlet and exhaust hose.


For more details, contact Dagmar Hierl at d.hierl@deprag.de or Gerd Zinn at g.zinn@deprag.de, call +49 09621 371-343 begin_of_the_skype_highlighting +49 09621 371-343 end_of_the_skype_highlighting, or visit www.deprag.com.

In the U.S., contact Lori Logan at Deprag Inc., at (972) 221- 8731, ext. 3806 or visit www.depragusa.com.